BETTER BUILDINGS – COMPONENT MANUFACTURING FOR THE MODULAR CONSTRUCTION INDUSTRY
BETTER BUILDINGS – COMPONENT MANUFACTURING FOR THE MODULAR CONSTRUCTION INDUSTRY
Armstrong Group have a specialist team focused upon the manufacturing of high-quality, precision-engineered components designed specifically for the modular construction industry. With a commitment to innovation, reliability and sustainability, our products empower builders, architects and developers to create more efficient, eco-friendly structures that can be erected quickly.
Armstrong Group have a specialist team focused upon the manufacturing of high-quality, precision-engineered components designed specifically for the modular construction industry. With a commitment to innovation, reliability and sustainability, our products empower builders, architects and developers to create more efficient, eco-friendly structures that can be erected quickly.
Steel Components for the Modular Construction Sector
Steel Components for the Modular Construction Sector
Steel Window Frames
As the demand for durable, efficient, and sustainable building solutions grows, our steel window frames offer the perfect combination of strength, precision, and versatility to meet the needs of modern modular construction component manufacturing methods.
Why Choose Steel Window Frames?
Steel is a superior material for modular construction due to its exceptional strength, durability and ability to support large, expansive windows without compromising structural integrity.
Steel Window Frame Manufacturing
1. Material Selection and Sourcing
The manufacturing process begins with selecting high-quality steel, typically galvanized or stainless steel, to ensure corrosion resistance and long-term durability. The type of steel chosen depends on the specific requirements of the project, such as thermal performance, strength, or resistance to weather elements.
2. Precision Cutting
Steel sheets or sections are cut using our advanced CNC machines to ensure precision and consistency. Accurate cutting is essential for creating window frames that fit perfectly within the modular units. These machines enable rapid production with minimal waste, making the process efficient and cost-effective.
3. Forming and Shaping
Once the steel is cut to size, it undergoes forming processes such as bending, rolling, or extrusion, depending on the desired frame profile. Special moulds or dies can be used to shape the steel into sleek, minimalist frames, which complement modern modular designs. This step ensures that the frame is strong enough to support glass panes and withstand external loads, such as wind pressure.
4. Welding and Assembly
The next stage involves welding the various parts of the frame together. This is done using advanced welding techniques, such as MIG (Metal Inert Gas) or TIG (Tungsten Inert Gas) welding, which ensures strong, clean joints that can withstand stress. Modular construction requires a high level of precision to guarantee that each frame fits seamlessly into the modular unit’s structure, so care is taken to ensure each frame is dimensionally accurate.
5. Coating and Finishing
To protect the steel from corrosion and enhance its aesthetic appeal, the frames are coated with various finishes. This may involve a powder coating process, where an electrostatically charged powder is sprayed onto the frame and then baked, forming a tough, uniform finish. Coatings come in a wide range of colors and textures, allowing architects and builders to customise the appearance of the frames to suit specific design requirements.
6. Quality Control and Testing
Every steel window frame undergoes rigorous quality checks to ensure it meets industry standards for strength, durability, and thermal performance. This includes testing for air and water tightness, thermal insulation, and load-bearing capacity. Modular construction demands precision, so each frame is inspected to ensure it aligns with the exact dimensions required for easy installation within the pre-fabricated units.
7. Packaging and Delivery
Once the frames pass inspection, they are packaged carefully to prevent damage during transport. Since modular construction projects often involve transporting pre-fabricated elements to the construction site, frames are bundled in a way that makes them easy to install directly into the modular units. Efficient packaging and delivery schedules are critical to the just-in-time delivery demands of modular construction.
Steel Window Frames
As the demand for durable, efficient, and sustainable building solutions grows, our steel window frames offer the perfect combination of strength, precision, and versatility to meet the needs of modern modular construction component manufacturing methods.
Why Choose Steel Window Frames?
Steel is a superior material for modular construction due to its exceptional strength, durability and ability to support large, expansive windows without compromising structural integrity.
Steel Window Frame Manufacturing
1. Material Selection and Sourcing
The manufacturing process begins with selecting high-quality steel, typically galvanized or stainless steel, to ensure corrosion resistance and long-term durability. The type of steel chosen depends on the specific requirements of the project, such as thermal performance, strength, or resistance to weather elements.
2. Precision Cutting
Steel sheets or sections are cut using our advanced CNC machines to ensure precision and consistency. Accurate cutting is essential for creating window frames that fit perfectly within the modular units. These machines enable rapid production with minimal waste, making the process efficient and cost-effective.
3. Forming and Shaping
Once the steel is cut to size, it undergoes forming processes such as bending, rolling, or extrusion, depending on the desired frame profile. Special moulds or dies can be used to shape the steel into sleek, minimalist frames, which complement modern modular designs. This step ensures that the frame is strong enough to support glass panes and withstand external loads, such as wind pressure.
4. Welding and Assembly
The next stage involves welding the various parts of the frame together. This is done using advanced welding techniques, such as MIG (Metal Inert Gas) or TIG (Tungsten Inert Gas) welding, which ensures strong, clean joints that can withstand stress. Modular construction requires a high level of precision to guarantee that each frame fits seamlessly into the modular unit’s structure, so care is taken to ensure each frame is dimensionally accurate.
5. Coating and Finishing
To protect the steel from corrosion and enhance its aesthetic appeal, the frames are coated with various finishes. This may involve a powder coating process, where an electrostatically charged powder is sprayed onto the frame and then baked, forming a tough, uniform finish. Coatings come in a wide range of colors and textures, allowing architects and builders to customise the appearance of the frames to suit specific design requirements.
6. Quality Control and Testing
Every steel window frame undergoes rigorous quality checks to ensure it meets industry standards for strength, durability, and thermal performance. This includes testing for air and water tightness, thermal insulation, and load-bearing capacity. Modular construction demands precision, so each frame is inspected to ensure it aligns with the exact dimensions required for easy installation within the pre-fabricated units.
7. Packaging and Delivery
Once the frames pass inspection, they are packaged carefully to prevent damage during transport. Since modular construction projects often involve transporting pre-fabricated elements to the construction site, frames are bundled in a way that makes them easy to install directly into the modular units. Efficient packaging and delivery schedules are critical to the just-in-time delivery demands of modular construction.
Steel Door Casings
Built for Strength & Longevity: Crafted from top-grade steel, our door casings offer exceptional strength and resistance to wear and tear, ensuring long-lasting performance in high-traffic environments. Whether for residential, commercial, or industrial modular structures, our casings are built to withstand the toughest conditions while maintaining their aesthetic appeal.
Precision-Engineered for Modular Flexibility: In the modular construction industry, precision and adaptability are key. Our steel door casings are engineered with these priorities in mind, providing consistent quality with tight tolerances to meet the specific demands of modular builds. This means faster, more reliable installation, reducing on-site labour costs and minimal delays in the project timeline.
Customisable Solutions: Every modular project has unique requirements, which is why we will accommodate customisation options. From various sizes, finishes and hardware integrations to specialised fire-rated and acoustic solutions, we tailor our steel door casings to meet project specific design and regulatory needs.
Applications in Modular Construction
Our steel door casings are ideal for a wide range of modular construction projects, including:
Commercial Buildings: Offices, retail spaces and educational facilities.
Residential Developments: Apartments, hotels, and student housing.
Industrial Projects: Warehouses, factories and logistics centres.
Steel Door Casings
Built for Strength & Longevity: Crafted from top-grade steel, our door casings offer exceptional strength and resistance to wear and tear, ensuring long-lasting performance in high-traffic environments. Whether for residential, commercial, or industrial modular structures, our casings are built to withstand the toughest conditions while maintaining their aesthetic appeal.
Precision-Engineered for Modular Flexibility: In the modular construction industry, precision and adaptability are key. Our steel door casings are engineered with these priorities in mind, providing consistent quality with tight tolerances to meet the specific demands of modular builds. This means faster, more reliable installation, reducing on-site labour costs and minimal delays in the project timeline.
Customisable Solutions: Every modular project has unique requirements, which is why we will accommodate customisation options. From various sizes, finishes and hardware integrations to specialised fire-rated and acoustic solutions, we tailor our steel door casings to meet your specific design and regulatory needs.
The Manufacturing Process of Steel Door Casings
1. Material Selection
Depending on the application, our team choose from various types of steel, including galvanized, stainless, or cold-rolled steel, for their durability, corrosion resistance, and strength, making them ideal for high-traffic areas and environments where longevity is essential.
2. Design and Customisation Once the material is selected, the design phase begins. In modular construction, where every building component must fit perfectly into a pre-designed system, precision is key. Computer-aided design (CAD) software is used to create detailed blueprints of the door casings, ensuring that they meet the exact specifications of the modular unit.
Customisation is a critical requirement in modular projects, and we are able to tailor steel door casings to specific dimensions, finishes, and features. These include fire ratings, acoustic performance, and integration with security systems.
3. Cutting and Forming The raw steel is cut and shaped using advanced CNC (Computer Numerical Control) lasers and hydraulic sheet metal presses. Precision cutting ensures that each steel sheet is sized perfectly for further processing. After cutting, the steel is formed into the desired shape using roll-forming machines, which gradually bend and shape the metal into the door casing profile.
4. Welding and Assembly In some cases, sections of the steel door casing are welded together to form more complex or reinforced designs. Modern welding techniques, including MIG (Metal Inert Gas) or TIG (Tungsten Inert Gas) welding, are employed to ensure strong, durable joints. This step is crucial for enhancing the casing’s strength and longevity, especially in industrial or heavy-duty applications.
5. Surface Treatment and Finishing Once formed, the steel door casings undergo surface treatment to improve durability and aesthetics. This step can include galvanization for enhanced corrosion resistance, powder coating for a smooth finish, or painting in a range of colors to suit the design requirements. These finishes not only protect the steel from rust and wear but also ensure that the door casing complements the overall aesthetic of the modular building.
6. Quality Control and Testing Before the steel door casings are shipped, they are subjected to rigorous quality control testing. This process includes checking for dimensional accuracy, strength, and surface quality. Steel casings are also tested for fire resistance, acoustic insulation, and impact resistance.
7. Packaging and Delivery Once the door casings pass quality control, they are packaged and prepared for shipment to modular construction sites. Efficient and secure packaging ensures that the casings arrive in perfect condition, ready for quick installation in the modular units.
Applications in Modular Construction
Our steel door casings are ideal for a wide range of modular construction projects, including:
Commercial Buildings: Offices, retail spaces and educational facilities.
Residential Developments: Apartments, hotels, and student housing.
Industrial Projects: Warehouses, factories and logistics centres.
Exterior Balustrades
Superior Durability: Our balustrades are constructed using premium-grade steel, ensuring long-lasting performance and excellent resistance to weathering, corrosion and wear and tear. They are designed to withstand the rigours of outdoor environments, making them the ideal solution for modular construction projects.
Customisable Solutions: Each project is unique, so we offer customisable steel balustrade solutions. Whether it’s a sleek, modern design or a more traditional look, we work closely with architects, builders and designers to create balustrades that complement the project’s vision.
Precision Engineering: Our state-of-the-art manufacturing process ensures that each balustrade is made to the highest standards. With a focus on quality control and attention to detail, we deliver products that meet strict industry regulations and provide unparalleled safety and stability.
Sustainability Focus: We are committed to sustainability in every step of our manufacturing process. Our steel balustrades are made with eco-friendly materials, and we implement energy-efficient practices to minimise waste and reduce environmental impact.
Quick Installation: We understand the fast-paced nature of modular construction. Our balustrades are designed for easy and efficient installation, helping to save time and labour costs while maintaining the highest standards of safety and quality.
Manufacturing Process
1. Material Selection: High-Grade Steel
The foundation of our balustrades begins with the careful selection of high-quality steel. We source premium-grade steel that offers superior strength, durability and resistance to corrosion, making it ideal for exterior applications in varying climates and conditions. This ensures the longevity and reliability of the finished product.
2. Design and Customisation
Every modular construction project is unique, and so are its design requirements. Our experienced design team collaborates with architects, builders and project managers to create balustrade designs that meet the specific aesthetic and functional needs of the project. Using cutting-edge CAD software, we generate detailed blueprints that guide the manufacturing process, allowing for precision customization in terms of size, shape, and style.
3. Steel Cutting and Shaping
Once the design is finalised, the raw steel is cut and shaped to match the exact specifications of the project. We use advanced laser cutting and CNC machining processes to ensure that each component is cut with unparalleled accuracy. This not only reduces material waste but also ensures a seamless fit during installation. Our precision shaping process allows for the creation of intricate designs and modern, sleek profiles that enhance the architectural appeal of modular buildings.
4. Welding and Assembly
The various components of the balustrade—such as the handrails, vertical bars and base plates—are then carefully welded together by our skilled craftsmen. We use high-tech welding techniques to ensure strong, clean joints that enhance both the structural integrity and the aesthetics of the balustrade. After assembly, each balustrade undergoes rigorous quality checks to ensure it meets strict safety standards and design specifications.
5. Surface Treatment: Corrosion Protection
To further enhance durability, each balustrade undergoes surface treatment processes that protect the steel from corrosion, rust and other environmental factors. Depending on the project’s needs, we recommend either Galvanizing or Powder Coating. These treatments not only extend the lifespan of the balustrades but also provide a polished, modern look that complements the sleek design of modular construction.
6. Quality Control and Testing
Quality control is integral to our manufacturing process. Every balustrade is subject to a series of stringent tests to ensure it meets both our high standards and industry regulations. This includes testing for structural integrity, load-bearing capacity and resistance to environmental factors. We also check the finish for consistency and flawlessness, ensuring the balustrade looks as good as it performs.
Advanced Manufacturing for Modular Construction Efficiency
Our manufacturing process is optimised to meet the fast turnaround times required in modular construction. By using advanced machinery and streamlined production techniques, we ensure that each balustrade is manufactured efficiently without compromising on quality. This allows builders and developers to complete projects on schedule while maintaining the highest safety and aesthetic standards.
Sustainable Manufacturing Practices
At Armstrong, we are committed to sustainability. Throughout the manufacturing process, we implement eco-friendly practices such as:
● Efficient use of raw materials to minimise waste.
● Energy-saving technologies in our production facilities.
● Recycling of scrap metal and other materials wherever possible.
These practices help us reduce our environmental footprint while providing high-quality products that meet modern sustainability requirements.
The manufacturing of steel exterior balustrades for modular construction is a complex process that demands precision, expertise and attention to detail. At Armstrong, we bring all these elements together to deliver durable, stylish and safe balustrades that are perfectly suited to the dynamic world of modular construction.
Partner with us for your next project and experience the difference that superior craftsmanship and advanced manufacturing can make.
Exterior Balustrades
Superior Durability: Our balustrades are constructed using premium-grade steel, ensuring long-lasting performance and excellent resistance to weathering, corrosion and wear and tear. They are designed to withstand the rigours of outdoor environments, making them the ideal solution for modular construction projects.
Customisable Solutions: Each project is unique, so we offer customisable steel balustrade solutions. Whether it’s a sleek, modern design or a more traditional look, we work closely with architects, builders and designers to create balustrades that complement the project’s vision.
Precision Engineering: Our state-of-the-art manufacturing process ensures that each balustrade is made to the highest standards. With a focus on quality control and attention to detail, we deliver products that meet strict industry regulations and provide unparalleled safety and stability.
Sustainability Focus: We are committed to sustainability in every step of our manufacturing process. Our steel balustrades are made with eco-friendly materials, and we implement energy-efficient practices to minimise waste and reduce environmental impact.
Quick Installation: We understand the fast-paced nature of modular construction. Our balustrades are designed for easy and efficient installation, helping to save time and labour costs while maintaining the highest standards of safety and quality.
Manufacturing Process
1. Material Selection: High-Grade Steel
The foundation of our balustrades begins with the careful selection of high-quality steel. We source premium-grade steel that offers superior strength, durability and resistance to corrosion, making it ideal for exterior applications in varying climates and conditions. This ensures the longevity and reliability of the finished product.
2. Design and Customisation
Every modular construction project is unique, and so are its design requirements. Our experienced design team collaborates with architects, builders and project managers to create balustrade designs that meet the specific aesthetic and functional needs of the project. Using cutting-edge CAD software, we generate detailed blueprints that guide the manufacturing process, allowing for precision customization in terms of size, shape, and style.
3. Steel Cutting and Shaping
Once the design is finalised, the raw steel is cut and shaped to match the exact specifications of the project. We use advanced laser cutting and CNC machining processes to ensure that each component is cut with unparalleled accuracy. This not only reduces material waste but also ensures a seamless fit during installation. Our precision shaping process allows for the creation of intricate designs and modern, sleek profiles that enhance the architectural appeal of modular buildings.
4. Welding and Assembly
The various components of the balustrade—such as the handrails, vertical bars and base plates—are then carefully welded together by our skilled craftsmen. We use high-tech welding techniques to ensure strong, clean joints that enhance both the structural integrity and the aesthetics of the balustrade. After assembly, each balustrade undergoes rigorous quality checks to ensure it meets strict safety standards and design specifications.
5. Surface Treatment: Corrosion Protection
To further enhance durability, each balustrade undergoes surface treatment processes that protect the steel from corrosion, rust and other environmental factors. Depending on the project’s needs, we recommend either Galvanizing or Powder Coating. These treatments not only extend the lifespan of the balustrades but also provide a polished, modern look that complements the sleek design of modular construction.
6. Quality Control and Testing
Quality control is integral to our manufacturing process. Every balustrade is subject to a series of stringent tests to ensure it meets both our high standards and industry regulations. This includes testing for structural integrity, load-bearing capacity and resistance to environmental factors. We also check the finish for consistency and flawlessness, ensuring the balustrade looks as good as it performs.
Advanced Manufacturing for Modular Construction Efficiency
Our manufacturing process is optimised to meet the fast turnaround times required in modular construction. By using advanced machinery and streamlined production techniques, we ensure that each balustrade is manufactured efficiently without compromising on quality. This allows builders and developers to complete projects on schedule while maintaining the highest safety and aesthetic standards.
Sustainable Manufacturing Practices
At Armstrong, we are committed to sustainability. Throughout the manufacturing process, we implement eco-friendly practices such as:
● Efficient use of raw materials to minimise waste.
● Energy-saving technologies in our production facilities.
● Recycling of scrap metal and other materials wherever possible.
These practices help us reduce our environmental footprint while providing high-quality products that meet modern sustainability requirements.
The manufacturing of steel exterior balustrades for modular construction is a complex process that demands precision, expertise and attention to detail. At Armstrong, we bring all these elements together to deliver durable, stylish and safe balustrades that are perfectly suited to the dynamic world of modular construction.
Partner with us for your next project and experience the difference that superior craftsmanship and advanced manufacturing can make.
Rain Guttering
Our high-quality steel rain guttering solutions are designed specifically for the modular construction industry. With the growing demand for efficient, adaptable, and eco-friendly building practices, our steel gutter systems offer the perfect balance of strength, versatility, and sustainability for modular projects of any scale.
Steel guttering systems are renowned for their strength and resilience, offering long-lasting protection against the elements. They withstand extreme weather conditions, resist corrosion, and require minimal maintenance, making them ideal for modular buildings, which often need reliable and cost-effective solutions. Their robust nature reduces the need for frequent repairs and replacements, providing a lower total cost of ownership. This makes them an excellent investment for modular projects that aim for long-term value.
Manufacturing Steel Rain Guttering
Manufactured with precision and durability in mind, these essential modular construction components are designed by our team to meet the unique demands of modular structures while offering long-lasting protection against water damage.
1. Raw Material Selection: High-Quality Steel
The steel used to manufacture our rain guttering meets stringent standards for durability, corrosion resistance, and structural integrity. Galvanized steel is preferred due to its ability to withstand extreme weather conditions, making it perfect for modular constructions that require longevity and low maintenance.
2. Cold Roll Forming: Shaping the Gutter
Using the cold roll forming process, flat steel sheets are passed through a series of rollers that gradually shape them into the desired profile. This method ensures precision, consistency, and high strength in the final product. The seamless design created through roll forming helps eliminate weak points, ensuring that each gutter can handle heavy rainfall and harsh environments.
3. Galvanization and Protective Coatings
For optimal performance in modular construction, steel gutters are galvanized. This process provides a robust layer of corrosion protection, ensuring the gutter remains resistant to rust and wear over time. Depending on the project’s requirements, additional coatings such as powder coating or painted finishes may be applied to enhance both aesthetics and durability.
4. Customisation for Modular Compatibility
Modular construction often requires tailored solutions, and steel rain guttering is no exception. During the manufacturing process, gutters are customised to precise lengths and shapes to integrate seamlessly into modular designs. Whether it’s a standard or complex structure, the flexibility in gutter manufacturing ensures a perfect fit, helping maintain the efficiency of the modular assembly process.
5. Sustainable and Efficient Production
As the modular construction industry embraces sustainability, so too does our steel guttering manufacturing process. Steel is one of the most recyclable materials in construction, and manufacturers adopt eco-friendly processes to minimise waste. Additionally, the manufacturing process is highly efficient, allowing for quick production without compromising on quality, helping modular builders meet tight timelines.
6. Rigorous Quality Control
Each steel gutter undergoes rigorous testing and quality control measures before it leaves the factory. From ensuring proper dimensions to testing for load-bearing capacities and corrosion resistance, every gutter is built to perform reliably in various environmental conditions.
7. Ease of Installation
One of the key advantages of steel rain guttering in modular construction is its ease of installation. Precision manufacturing and modular design compatibility mean that installation is streamlined, reducing labour costs and ensuring faster project completion.
Steel rain guttering manufactured for the modular construction industry is the epitome of durability, efficiency, and sustainability. From raw material selection to customized design and eco-conscious production, these gutters are crafted to meet the evolving needs of modern building practices. Builders can rely on steel gutters to provide exceptional water management, protect structures from the elements, and ensure long-term performance across diverse modular projects.
Rain Guttering
Our high-quality steel rain guttering solutions are designed specifically for the modular construction industry. With the growing demand for efficient, adaptable, and eco-friendly building practices, our steel gutter systems offer the perfect balance of strength, versatility, and sustainability for modular projects of any scale.
Steel guttering systems are renowned for their strength and resilience, offering long-lasting protection against the elements. They withstand extreme weather conditions, resist corrosion, and require minimal maintenance, making them ideal for modular buildings, which often need reliable and cost-effective solutions. Their robust nature reduces the need for frequent repairs and replacements, providing a lower total cost of ownership. This makes them an excellent investment for modular projects that aim for long-term value.
Manufacturing Steel Rain Guttering
Manufactured with precision and durability in mind, these essential modular construction components are designed by our team to meet the unique demands of modular structures while offering long-lasting protection against water damage.
1. Raw Material Selection: High-Quality Steel
The steel used to manufacture our rain guttering meets stringent standards for durability, corrosion resistance, and structural integrity. Galvanized steel is preferred due to its ability to withstand extreme weather conditions, making it perfect for modular constructions that require longevity and low maintenance.
2. Cold Roll Forming: Shaping the Gutter
Using the cold roll forming process, flat steel sheets are passed through a series of rollers that gradually shape them into the desired profile. This method ensures precision, consistency, and high strength in the final product. The seamless design created through roll forming helps eliminate weak points, ensuring that each gutter can handle heavy rainfall and harsh environments.
3. Galvanization and Protective Coatings
For optimal performance in modular construction, steel gutters are galvanized. This process provides a robust layer of corrosion protection, ensuring the gutter remains resistant to rust and wear over time. Depending on the project’s requirements, additional coatings such as powder coating or painted finishes may be applied to enhance both aesthetics and durability.
4. Customisation for Modular Compatibility
Modular construction often requires tailored solutions, and steel rain guttering is no exception. During the manufacturing process, gutters are customised to precise lengths and shapes to integrate seamlessly into modular designs. Whether it’s a standard or complex structure, the flexibility in gutter manufacturing ensures a perfect fit, helping maintain the efficiency of the modular assembly process.
5. Sustainable and Efficient Production
As the modular construction industry embraces sustainability, so too does our steel guttering manufacturing process. Steel is one of the most recyclable materials in construction, and manufacturers adopt eco-friendly processes to minimise waste. Additionally, the manufacturing process is highly efficient, allowing for quick production without compromising on quality, helping modular builders meet tight timelines.
6. Rigorous Quality Control
Each steel gutter undergoes rigorous testing and quality control measures before it leaves the factory. From ensuring proper dimensions to testing for load-bearing capacities and corrosion resistance, every gutter is built to perform reliably in various environmental conditions.
7. Ease of Installation
One of the key advantages of steel rain guttering in modular construction is its ease of installation. Precision manufacturing and modular design compatibility mean that installation is streamlined, reducing labour costs and ensuring faster project completion.
Steel rain guttering manufactured for the modular construction industry is the epitome of durability, efficiency, and sustainability. From raw material selection to customized design and eco-conscious production, these gutters are crafted to meet the evolving needs of modern building practices. Builders can rely on steel gutters to provide exceptional water management, protect structures from the elements, and ensure long-term performance across diverse modular projects.
Steel Ventilation Housings
The Armstrong Modular Housing Component Manufacturing team design and build premium exterior steel ventilation housings tailored specifically for modular construction projects. With a commitment to durability, precision engineering, and ease of installation, our products are built to meet the rigorous demands of today’s modern construction environment. From streamlined air handling units to advanced HVAC protection, we provide solutions that enhance the performance, efficiency, and aesthetic of modular structure projects.
Built to Last, Engineered to Perform
We have established ourselves as a trusted partner in the modular construction space, delivering high-quality, resilient steel ventilation housings that meet the unique requirements of exterior applications. With decades of experience and a passion for innovation, our team is dedicated to creating solutions that align with industry standards and sustainability goals.
Manufacturing Process
1) Material Selection and Preparation
Steel is the preferred material for ventilation housings due to its strength, durability, and resistance to corrosion. High-grade steel is selected based on the specific project requirements, ensuring that each housing can withstand environmental stresses and also meet building regulations. The steel is then treated and cut into precise shapes to create components for the housing structure.
2) Precision Cutting and Shaping
Advanced laser cutting and CNC (Computer Numerical Control) machines are used to shape each piece with accuracy, reducing waste and ensuring consistent quality. Our machines are used by our expert team to cut the steel to exact measurements, ensuring that each component fits seamlessly into modular units, which is essential for modular construction’s “plug-and-play” assembly approach.
3) Welding and Assembly
Our skilled welders assemble the cut components into robust ventilation housings. Each housing is welded to withstand heavy loads, extreme temperatures, and vibrations, ensuring longevity. These assemblies are also reinforced to support modular construction’s transport and stacking requirements.
4) Surface Treatment and Coating
To enhance durability and corrosion resistance, the assembled housings undergo surface treatments such as galvanization, powder coating, or paint finishes. These coatings provide a layer of protection against environmental factors, reducing maintenance needs and extending the unit’s lifespan.
5) Quality Assurance and Testing
Every ventilation housing undergoes rigorous testing to meet industry standards. This includes structural integrity tests, air flow assessments, and corrosion resistance checks. Our quality control team verifys that each unit produced will perform efficiently and aligns with building regulations, ensuring that modular structures are safe, comfortable, and compliant.
6) Customisation and Modular Design Adaptability
Each steel ventilation housing is customised to integrate seamlessly into modular units. Our team collaborates closely with modular construction companies to design housings that support fast assembly, easy installation, and adaptability to different layouts.
Steel Ventilation Housings
The Armstrong Modular Housing Component Manufacturing team design and build premium exterior steel ventilation housings tailored specifically for modular construction projects. With a commitment to durability, precision engineering, and ease of installation, our products are built to meet the rigorous demands of today’s modern construction environment. From streamlined air handling units to advanced HVAC protection, we provide solutions that enhance the performance, efficiency, and aesthetic of modular structure projects.
Built to Last, Engineered to Perform
We have established ourselves as a trusted partner in the modular construction space, delivering high-quality, resilient steel ventilation housings that meet the unique requirements of exterior applications. With decades of experience and a passion for innovation, our team is dedicated to creating solutions that align with industry standards and sustainability goals.
Manufacturing Process
1) Material Selection and Preparation
Steel is the preferred material for ventilation housings due to its strength, durability, and resistance to corrosion. High-grade steel is selected based on the specific project requirements, ensuring that each housing can withstand environmental stresses and also meet building regulations. The steel is then treated and cut into precise shapes to create components for the housing structure.
2) Precision Cutting and Shaping
Advanced laser cutting and CNC (Computer Numerical Control) machines are used to shape each piece with accuracy, reducing waste and ensuring consistent quality. Our machines are used by our expert team to cut the steel to exact measurements, ensuring that each component fits seamlessly into modular units, which is essential for modular construction’s “plug-and-play” assembly approach.
3) Welding and Assembly
Our skilled welders assemble the cut components into robust ventilation housings. Each housing is welded to withstand heavy loads, extreme temperatures, and vibrations, ensuring longevity. These assemblies are also reinforced to support modular construction’s transport and stacking requirements.
4) Surface Treatment and Coating
To enhance durability and corrosion resistance, the assembled housings undergo surface treatments such as galvanization, powder coating, or paint finishes. These coatings provide a layer of protection against environmental factors, reducing maintenance needs and extending the unit’s lifespan.
5) Quality Assurance and Testing
Every ventilation housing undergoes rigorous testing to meet industry standards. This includes structural integrity tests, air flow assessments, and corrosion resistance checks. Our quality control team verifys that each unit produced will perform efficiently and aligns with building regulations, ensuring that modular structures are safe, comfortable, and compliant.
6) Customisation and Modular Design Adaptability
Each steel ventilation housing is customised to integrate seamlessly into modular units. Our team collaborates closely with modular construction companies to design housings that support fast assembly, easy installation, and adaptability to different layouts.
Steel Interior Stair Railings
We manufacture high-quality, custom steel stair railings tailored to the demands of the modular construction industry. With our innovative designs and precision engineering, we deliver durable, stylish, and safe stair solutions that seamlessly integrate into modular spaces. From design through to installation, our team ensures every railing is crafted to elevate aesthetics while meeting the highest safety and quality standards.
Our steel stair railings are crafted with the unique needs of modular builds in mind, ensuring easy installation, adaptability, and lasting performance. We work closely with customers to design railings that match the aesthetic and functional goals of the project. Safety is at the core of this particular product, and each railing meets or exceeds industry standards to ensure the safety of the modular building space.
High-Quality Materials and Finishes
We begin with high-grade steel, known for its resilience and strength, ensuring each railing meets rigorous industry standards. Our materials undergo stringent testing to ensure the finished product will withstand various environmental conditions, giving you confidence in durability and performance.
State-of-the-Art Manufacturing Process
Our manufacturing process incorporates precision laser cutting, welding, and finishing, guided by advanced machinery and skilled technicians. We employ CNC machining for precise cuts, along with expert welding techniques to ensure consistent joints and structures. Every railing is inspected for structural integrity and adherence to design specifications before it reaches the next stage.
Customisation to Meet The Project Needs
In modular construction, both consistency and adaptability are key. Our steel stairway railings can be tailored to meet specific design requirements, from varying heights and styles to custom powder coatings that match your project’s aesthetic.
Quick Assembly and Installation
We understand that modular construction demands rapid, efficient assembly. Each railing is designed for easy on-site installation, allowing workers to quickly secure them within prefabricated modules. This results in faster construction times and reduced labour costs.
Sustainable Practices and Eco-Friendly Solutions
As a responsible manufacturer, we prioritise sustainable practices. Our railings are produced with minimal waste, and we recycle any scrap materials to reduce environmental impact.
Quality Assurance and Industry Compliance
Every steel railing undergoes comprehensive quality assurance testing, ensuring compliance with safety and building regulations for modular structures. We are committed to delivering products that not only meet, but exceed industry standards, providing all projects with the durability and reliability they require.
Steel Interior Stair Railings
We manufacture high-quality, custom steel stair railings tailored to the demands of the modular construction industry. With our innovative designs and precision engineering, we deliver durable, stylish, and safe stair solutions that seamlessly integrate into modular spaces. From design through to installation, our team ensures every railing is crafted to elevate aesthetics while meeting the highest safety and quality standards.
Our steel stair railings are crafted with the unique needs of modular builds in mind, ensuring easy installation, adaptability, and lasting performance. We work closely with customers to design railings that match the aesthetic and functional goals of the project. Safety is at the core of this particular product, and each railing meets or exceeds industry standards to ensure the safety of the modular building space.
High-Quality Materials and Finishes
We begin with high-grade steel, known for its resilience and strength, ensuring each railing meets rigorous industry standards. Our materials undergo stringent testing to ensure the finished product will withstand various environmental conditions, giving you confidence in durability and performance.
State-of-the-Art Manufacturing Process
Our manufacturing process incorporates precision laser cutting, welding, and finishing, guided by advanced machinery and skilled technicians. We employ CNC machining for precise cuts, along with expert welding techniques to ensure consistent joints and structures. Every railing is inspected for structural integrity and adherence to design specifications before it reaches the next stage.
Customisation to Meet The Project Needs
In modular construction, both consistency and adaptability are key. Our steel stairway railings can be tailored to meet specific design requirements, from varying heights and styles to custom powder coatings that match your project’s aesthetic.
Quick Assembly and Installation
We understand that modular construction demands rapid, efficient assembly. Each railing is designed for easy on-site installation, allowing workers to quickly secure them within prefabricated modules. This results in faster construction times and reduced labour costs.
Sustainable Practices and Eco-Friendly Solutions
As a responsible manufacturer, we prioritise sustainable practices. Our railings are produced with minimal waste, and we recycle any scrap materials to reduce environmental impact.
Quality Assurance and Industry Compliance
Every steel railing undergoes comprehensive quality assurance testing, ensuring compliance with safety and building regulations for modular structures. We are committed to delivering products that not only meet, but exceed industry standards, providing all projects with the durability and reliability they require.
Steel Security Doors
Our premium steel security doors are tailored specifically for the modular construction industry. We understand that modular construction projects demand flexible, high-strength solutions that enhance safety without compromising on efficiency. That’s why our steel security doors are designed to meet the exact needs of modular builds, delivering durability, security, and style, all in one.
Precision Engineering: Our doors are meticulously crafted to ensure optimal security and resilience, protecting the building and its occupants from the toughest external threats.
Industry-Specific Solutions: With years of expertise in modular construction, we understand the unique challenges of this sector and deliver solutions that integrate seamlessly, saving time and labour costs.
Uncompromised Quality: Our steel security door designs are rigorously tested to exceed industry standards, giving you peace of mind that every entry/exit is safe, durable, and long-lasting.
Step 1: Precision Engineering and Design
Every steel security door begins with detailed engineering and design. Our team works closely with clients to customise each door to fit precise specifications, from dimensions and fire ratings to locking systems and finish requirements. By leveraging CAD software, we create accurate digital models to ensure seamless integration with modular building components.
Step 2: High-Quality Material Selection
Steel selection is crucial for producing secure, long-lasting doors. We source high-grade, corrosion-resistant steel to provide exceptional strength and resistance against physical impact, fire, and environmental factors. Each batch of steel undergoes rigorous testing to verify it meets our standards for hardness, durability, and longevity.
Step 3: Cutting and Shaping
Our state-of-the-art CNC machines and laser cutting machines cut steel sheets with precision, reducing material waste and ensuring exact dimensions. Automated shaping processes then create door components, including frames, hinges and door leafs, all crafted to provide a seamless fit and easy installation in modular structures.
Step 4: Reinforcement and Security Integration
For additional strength, we reinforce doors with heavy-gauge steel and integrate security features such as multi-point locking systems, anti-drill plates, and reinforced strike plates. These enhancements help deter unauthorised access and provide peace of mind in high-security applications, especially in environments with heightened safety requirements.
Step 5: Finishing and Coating
Each door undergoes a comprehensive finishing process, including grinding, sanding, and surface preparation. We can apply a powder-coated finish or other weather-resistant coatings to protect against corrosion, ensuring the door’s longevity and aesthetics in diverse climates.
Step 6: Assembly and Quality Control
The final assembly phase includes attaching hinges, locks, seals, and any client-specific hardware. Each door is inspected for alignment, security features, and finish quality. Our doors meet all industry standards for strength, fire safety, and insulation, with quality checks ensuring compliance with ISO and ANSI requirements.
Step 7: Packaging and Delivery
After final approval, doors are carefully packaged to prevent damage during transit. We coordinate delivery with modular construction schedules to provide on-time, hassle-free integration into the building process, streamlining installation for contractors and ensuring a perfect fit every time.
Steel Security Doors
Our premium steel security doors are tailored specifically for the modular construction industry. We understand that modular construction projects demand flexible, high-strength solutions that enhance safety without compromising on efficiency. That’s why our steel security doors are designed to meet the exact needs of modular builds, delivering durability, security, and style, all in one.
Precision Engineering: Our doors are meticulously crafted to ensure optimal security and resilience, protecting the building and its occupants from the toughest external threats.
Industry-Specific Solutions: With years of expertise in modular construction, we understand the unique challenges of this sector and deliver solutions that integrate seamlessly, saving time and labour costs.
Uncompromised Quality: Our steel security door designs are rigorously tested to exceed industry standards, giving you peace of mind that every entry/exit is safe, durable, and long-lasting.
Step 1: Precision Engineering and Design
Every steel security door begins with detailed engineering and design. Our team works closely with clients to customise each door to fit precise specifications, from dimensions and fire ratings to locking systems and finish requirements. By leveraging CAD software, we create accurate digital models to ensure seamless integration with modular building components.
Step 2: High-Quality Material Selection
Steel selection is crucial for producing secure, long-lasting doors. We source high-grade, corrosion-resistant steel to provide exceptional strength and resistance against physical impact, fire, and environmental factors. Each batch of steel undergoes rigorous testing to verify it meets our standards for hardness, durability, and longevity.
Step 3: Cutting and Shaping
Our state-of-the-art CNC machines and laser cutting machines cut steel sheets with precision, reducing material waste and ensuring exact dimensions. Automated shaping processes then create door components, including frames, hinges and door leafs, all crafted to provide a seamless fit and easy installation in modular structures.
Step 4: Reinforcement and Security Integration
For additional strength, we reinforce doors with heavy-gauge steel and integrate security features such as multi-point locking systems, anti-drill plates, and reinforced strike plates. These enhancements help deter unauthorised access and provide peace of mind in high-security applications, especially in environments with heightened safety requirements.
Step 5: Finishing and Coating
Each door undergoes a comprehensive finishing process, including grinding, sanding, and surface preparation. We can apply a powder-coated finish or other weather-resistant coatings to protect against corrosion, ensuring the door’s longevity and aesthetics in diverse climates.
Step 6: Assembly and Quality Control
The final assembly phase includes attaching hinges, locks, seals, and any client-specific hardware. Each door is inspected for alignment, security features, and finish quality. Our doors meet all industry standards for strength, fire safety, and insulation, with quality checks ensuring compliance with ISO and ANSI requirements.
Step 7: Packaging and Delivery
After final approval, doors are carefully packaged to prevent damage during transit. We coordinate delivery with modular construction schedules to provide on-time, hassle-free integration into the building process, streamlining installation for contractors and ensuring a perfect fit every time.